“Smart roller” with Smart-Idler® imbedded is an innovative industrial IoT based condition monitoring system developed by Vayeron, which intelligently predicts and reports failure for conveyor rollers in bulk materials handling operations. The system improves productivity and personnel safety, while reducing downtime and excessive roller expenditure.
With Smart rollers, operators can wirelessly monitor conveyor rollers 24/7, through the automated system and can instantly predict roller failure and supply metrics to improve conveyor productivity.
Smart-Idler® data is gold
The data you can obtain from your Smart rollers is the real gold. The whole reason for installing this system is to be able to gather critical data to identify when and where the problem on your conveyor may be about to take place.
To manage the data there is a data access monitoring subscription which makes the data available for you to ingest into any 3rd party software package, control system or on-premises solution that you prefer.
The easy-to-operate interface keeps teams out of harm’s way, while monitoring roller temperature, vibration faults and roller shell-wear to predict roller failure.
Using conventional roller management processes bulk material handling operators are continually faced with costly downtime due to unplanned roller changeouts.
Work smarter, not harder with Smart roller system
Benefits of Smart Rollers
Trusted by big business
Smart roller system in action
Application examples
A practical example of an application in a quarry - a shuttle conveyor of an ore processing plant
With an annual loss of production totalling $1,294,780 plus $48,913 in labour costs this section of the Ore processing plant needed a solution that reduced roller issues and drastically reduced their annualised costs.
